1. Equipment Description
Zero Dynamic's Two-station Automatic Vehicle Transmission Rotor,
Car Gearbox Rotor Balancing Machine is a customized balancing machine suitable for double-plane
dynamic balancing measurement and automatic end-plane drilling
correction of magnetic & non-magnetic rotors weighing 2-10kg, with
shaft diameters ranging from Φ25 to 55mm, stack thicknesses from
50-220mm, and rotor spans from 120-280mm.
Zero Dynamic's Two-station Automatic Vehicle Transmission Rotor,
Car Gearbox Rotor Balancing Machine adopts Zero Dynamic's most advanced balancing software, and
soft-bearing balance measurement pedestals, precise drilling and
de-weighting module, high-efficiency rotary handling mechanism, and
powerful chip-absorbing industrial vaccum cleaner. The equipment is
highly automated, capable of performing operations including
automatic loading and unloading, intelligent workpiece
identification, automatic accurate balance measurement, correction
and re-testing, ensuring that it meets the production cycle time
demand of the client.
2. Technical Parameters:
| Serial No. | Item Details | Parameter Range |
| 1 | Equipment Model | XH-8610AII |
| 2 | Rotor mass range | 2-10kg |
| 3 | Rotor journal diameter range | φ25～φ55mm |
| 4 | Thickness of rotor stack | 50-220mm |
| 5 | Support rotor span | 120-280mm |
| 6 | Loading and unloading method | Manual loading and unloading |
| 7 | Distance from shaft end surface to de-weighting surface | 50-160mm |
| 8 | Balance measurement time | 10-16s |
| 9 | Balancing speed | 900-2500rpm |
| 10 | Balance measurement motor power | 3KW |
| 11 | Balance display accuracy | 0.1mg |
| 12 | Allowable material type for de-weighting | Aluminum, copper, stainless steel |
| 13 | Drilling cutter diameter range | 4-10mm |
| 14 | Drilling motor power | 0.75KW |
| 15 | Minimum achievable residual unbalance emar | ≤0.2g.mm/kg per side |
| 16 | Unbalance reduction ratio | ≥95% |
| 17 | Equipment balancing grade | Better than G2.5 |
| 18 | Equipment total power | 17KW |
| 19 | Safety Protection Function | Phase sequence protection, overload protection, air pressure
monitoring |
| 20 | Production cycle time | 60-120s |
| 21 | Noise value | ≤80dB |
| 22 | Working air pressure requirement | 0.4-0.6MPa |
| 23 | Working voltage | AC:380V external |
| 24 | Equipment size | 1500*1200*1800mm |
3. Equipment Photo:
4. Main Features:
4.1 This two-station automatic rotor balancing machine consists of
high rigidity mechanical body frame, industrial leading
balancingsoftware, electrical control system, automatic testing and
balance correction device, chip-absorbing vacuum cleaner,
reasonable safety protection mechanism etc.
4.2 Both stations have been installed with high-precision and
quick-response sensors to detect in real time whether the workpiece
is in place or not and whether the workpiece has been moved out
after machining completed.
4.3 The equipment can automatically position, drill and de-weight
the workpieces directly as per the unbalance values and angles
calculated by the balancing software. A high powere vacuum cleaner
ensures that the drilling chips will not splash.
4.4 The equipment mainly includes dynamic balancing pedestals
(initial and re-test positions), two servo power head de-weighting
mechanism, a precision fixture clamping and movement system and
vacuum cleaner.
4.5 The main structure of the equipment is robust and durable, made
of high-quality materials to ensure long-term stable operation.
4.6 Dynamic balancing test mechanism is equipped with precision
vibration sensors, ensuring high precision measurement accuracy.
4.7 The drilling and de-weighting power head is driven by servo
motors, and the cutter is made of cemented carbide, with depth
control and fracture detection function.
4.8 The handling mechanism is driven by servo motors to ensure
precise indexing and positional positioning.
4.9 Chip suction device effectively prevents the contamination of
drilling chips and maintains a clean working environment.
5. About Zero Dynamic:
Suzhou Zero Dynamic Co., Ltd is a top Chinese manufacturer engaging
in full automatic balancing equipment and related vibration
measurement since 2003.
Over the past 20 years, Zero Dynamic has developed 100+ kinds of
equipments. We mainly deals with all kinds of advanced dynamic
balancing equipment, field dynamic balancing instrument, vibrometer
and motor performance testing machine. High revolving speed and
high precision are the key features of our products. We have served
3000+ clients in China and abroad, including many world-famous
companies such as LG, Black&Decker, Nidec, Huawei, Foxconn,
Midea, Ecovas, Daikin, Lexy.
Now (2024) Zero Dynamic has a factory of 10,000sqm and more than
120 staff including a professional R&D team of 30+ engineers
and 20+ debugging and after-sales team.
As an important participant in Chinese dynamic balancing industry,
Zero Dynamic continues to increase the development of new products,
and is actively developing into the new energy industry as well as
aerospace and other high-speed dynamic balancing and intelligent
manufacturing fields, aiming to provide customers with reliable and
diversified product choices.
6. Why choose Zero Dynamic Balancing Machine?
6.1 High-speed and high-precision. Zero Dynamic is good at developing and manufacturing all kinds of
balancing machines, especially high-speed and high-precision soft-bearing balancing machines and
automatic balancing machines. 20+ years of industry experience and 3000+ customer service
experience make Zero Dynamic have the top new product development
ability.
6.2 Low equipment failure rate. Equipment parts adopt famous brands: Mitsubishi, Schneider, SMC,
Keyence, etc. Key parts have patents, high safety protection level,
stable balance performance, service life of more than 10 years.
6.3 Adequate stock. Zero Dynamic has a factory of 10,000 ㎡ and more than 120 staff
including a professional R&D team of 30+ engineers, 20+
debugging and after-sales team. We always keep 100+ balancing
machines in stock, covering most common balancing machine models.
Once order has been confirmed, balancing machines in stock can be
commissioned and shipped out within 1-2 weeks.
6.4 Perfect after-sales service. Zero Dynamic has an after-sales service team of 20+ people which
serve our clients wholeheartedly. For our clients, no matter the
equipment is within or beyond the 12-month warranty period, we can
provide technical consultance service. Within warranty period, our
service team will give a telephone response within 4 hours after
receiving client's fault report and reach the machine site within
24hours (within the city) or 72 hours (other cities or provinces).
If the fault can't be cleared, our service staff could only leave
the site after getting client's approval.
8. Our Exhibitions:
9. Packaging & Shipping:
