Brake Disc, Brake Drum, Differential Case, Wheel Hub Automatic
Balancing Machine
1. Equipment Description
Zero Dynamic’s Brake Disc, Brake Drum, Differential Case, Wheel Hub
Automatic Balancing Machine XH-DLX30 is applicable for single-plane balance measurement and correction
(by drilling and milling) of disc workpieces (e.g. flywheels,
pulleys, brake drums, gears, clutches, flanges, planet carrier,
differential housings, brake discs, water pump impellers and
tugging wheels.)
Zero Dynamic’s Brake Disc, Brake Drum, Differential Case, Wheel Hub
Automatic Balancing Machine XH-DLX30 adopts Zero Dynamic's self-developed dynamic balancing software,
the workpiece can automatically complete the balance initial
measurement, angular positioning, automatic removing material and
re-testing procedures. The equipment can be used for single machine
production, and can also be used with manipulator to realize
automatic production. The balancing machine adopts rigid structure
design, featuring long service life, short cycle time and high
precision, which is suitable for mass production of dynamic
balancing of disk-shaped workpieces.
2. Technical Parameters:
| Serial No. | Item Details | Parameter Range |
| 1 | Equipment model | DLX30 |
| 2 | Equipment external dimension | 1650X1240X1920mm |
| 3 | Maximum mass of workpiece (Kg) | 35kg(including fixture) |
| 4 | Workpiece outer diameter | φ180~φ450mm |
| 5 | Workpiece height | ≤200mm |
| 6 | Three-jaw clamping diameter | φ180~φ450mm |
| 7 | Workpiece max diameter (without balance correction) | ≤400mm |
| 8 | Drilling/milling depth | ≤10mm |
| 9 | Drill bit diameter | φ6~φ14mm |
| 10 | Balance test speed range | ≤2400rpm(adjustable) |
| 11 | Unbalance Reduction Ratio | ≥90% |
| 12 | Minimum attainable residual unbalance | ≤1g.mm/kg |
| 13 | Balance motor power | 2KW(servo motor) |
| 14 | Balance measurement time | 8-15 s |
| 15 | Cycle time (when unbalance value≤3g) | ≤50S (Circular milling) |
| ≤60S (Circular drilling) |
| 16 | Protection | Phase order protection, overloading protection, air pressure
monitoring |
3. Equipment Photo:
4. Main Features:
4.1 Windows in Simplified Chinese, simple and easy to learn.
4.2 Automatic data saving which can be automatic uploading to the
MES system, printing and other functions. MES interface is TCP/IP
4.3 When the balancing software detects that the workpiece needs
balance correction, the software indicates the corresponding
unbalance value 4nd angle. After balance correction, the qualified
unbalance value will automatic replace the unbalance value before
balance correction.
4.4 The software has the function of manual interruption of the
data record and the function of renewal of the flowing number
break.
4.5 Balancing machine software has the function of deleting data
records.
4.6 Self-made precision internal rising spindle, with accurate
positioning and high repeatability
4.7 Software with storage function. The daily unbalance data can be
saved and exported and saved as excel format.
4.8 Equipped with a high power cleaner, automatic start/stop, to
collect the iron fillings.
4.9 Compatible with milling, vertical drilling and horizontal
drilling modes for balance correction.
4.10 Manipulator interface for pick and place workpieces.
5. About Zero Dynamic:
Suzhou Zero Dynamic Co., Ltd is a top Chinese manufacturer engaging
in full automatic balancing equipment and related vibration
measurement since 2003.
Over the past 20 years, Zero Dynamic has developed 100+ kinds of
equipments. We mainly deals with all kinds of advanced dynamic
balancing equipment, field dynamic balancing instrument, vibrometer
and motor performance testing machine. High revolving speed and
high precision are the key features of our products. We have served
3000+ clients in China and abroad, including many world-famous
companies such as LG, Black&Decker, Nidec, Huawei, Foxconn,
Midea, Ecovas, Daikin, Lexy.
Now (2024) Zero Dynamic has a factory of 10,000sqm and more than
120 staff including a professional R&D team of 30+ engineers
and 20+ debugging and after-sales team.
As an important participant in Chinese dynamic balancing industry,
Zero Dynamic continues to increase the development of new products,
and is actively developing into the new energy industry as well as
aerospace and other high-speed dynamic balancing and intelligent
manufacturing fields, aiming to provide customers with reliable and
diversified product choices.
6. Why choose Zero Dynamic Balancing Machine?
6.1 High-speed and high-precision. Zero Dynamic is good at developing and manufacturing all kinds of
balancing machines, especially high-speed and high-precision soft-bearing balancing machines and
automatic balancing machines. 20+ years of industry experience and 3000+ customer service
experience make Zero Dynamic have the top new product development
ability.
6.2 Low equipment failure rate. Equipment parts adopt famous brands: Mitsubishi, Schneider, SMC,
Keyence, etc. Key parts have patents, high safety protection level,
stable balance performance, service life of more than 10 years.
6.3 Adequate stock. Zero Dynamic has a factory of 10,000 ㎡ and more than 120 staff
including a professional R&D team of 30+ engineers, 20+
debugging and after-sales team. We always keep 100+ balancing
machines in stock, covering most common balancing machine models.
Once order has been confirmed, balancing machines in stock can be
commissioned and shipped out within 1-2 weeks.
6.4 Perfect after-sales service. Zero Dynamic has an after-sales service team of 20+ people which
serve our clients wholeheartedly. For our clients, no matter the
equipment is within or beyond the 12-month warranty period, we can
provide technical consultance service. Within warranty period, our
service team will give a telephone response within 4 hours after
receiving client's fault report and reach the machine site within
24hours (within the city) or 72 hours (other cities or provinces).
If the fault can't be cleared, our service staff could only leave
the site after getting client's approval.
8. Our Exhibitions:
9. Packaging & Shipping:
