1. Equipment Description
Zero Dynamic’s Single Station Fully Automatic New Energy Motor
Balancing Machine is mainly suitable for dynamic balance measurement & automatic
correction of new energy automobile motor rotor between 5-50kg,
external diameter Φ90-φ240mm, journal diameter φ20-φ80mm. The
equipment has strong compatibility, quick changeover, high
efficiency, and is suitable for mass production.
Zero Dynamic’s Single Station Fully Automatic New Energy Motor
Balancing Machine adopts soft -bearing pedestal which has high precision measurement
data and good repeatability. It can be connected with robot to
automatically load and unload rotors, easy to operate. According to
the rotor parameters, the equipment can automatically adjust the
distance between the bearing pedestals, automatic material-removal
radius. The equipment can produce independently, or be connected to
the automatic rotor production line, can be connected to the MES
system. The equipment is equipped with photoelectric safety
protection and automatic alarm and shutdown in case of malfunction.
Zero Dynamic’s has a full set of intellectual property rights and
can provide customized solutions for customer-specific products.
2. Technical Parameters:
| Serial No. | Item Details | Parameter Range |
| 1 | Equipment Model | XH-8615M |
| 2 | Rotor length | 150-550mm |
| 3 | Rotor weight | 5-50kg |
| 4 | Thickness of rotor stack | 70-300mm |
| 5 | Rotor outer diameter | Φ90-φ240mm |
| 6 | Rotor shaft diameter | φ20-φ80mm |
| 7 | Balance correction radius range | φ90-φ220mm |
| 8 | Balancing speed range | 1000-2200rpm (related to rotor outer diameter and weight) |
| 9 | Double plane high speed dynamic balance correction | ISO1940 Standard, G1 |
| 10 | Minimum achievable residual unbalance | 0.2g.mm/kg |
| 11 | Reduction rate of unbalance | ≥90% |
| 12 | Primary balance correction rate | ≥85% |
| 13 | Drill cutter diameter | 5-12mm |
| 14 | Production speed | 200s (actual speed to be determined by the original unbalance of
the product) |
| 15 | Noise level | ≤75dB |
| 16 | Product changeover time | ≤30min |
| 17 | Equipment size | 2800*1700*2100 |
| 18 | Machine weight | 2.5 tons
|
3. Equipment Photo:
4. Main Features:
4.1 It adopts a single system control, simple operation and good
stability.
4.2 Product changeover can be accomplished without changing
fixture.
4.3 Rotor correction radius switching is fully automated without
manual adjustment of mechanical parts.
4.4 Short cycle time, high one-time reduction rate.
4.5 Convenient changeover, automatic adjustment of support
pedestal. Only need to adjust the sensor position.
4.6 Touch-type man-machine interaction interface, convenient
operation.
4.7 Rigid structure design, safe and reliable to use.
4.8 Equipped with data recording function, which can record the
data of balance measurement and correction section, as well as the
data of drive section. These data are very important for subsequent
production and quality control.
5. About Zero Dynamic:
Suzhou Zero Dynamic Co., Ltd is a top Chinese manufacturer engaging
in full automatic balancing equipment and related vibration
measurement since 2003.
Over the past 20 years, Zero Dynamic has developed 100+ kinds of
equipments. We mainly deals with all kinds of advanced dynamic
balancing equipment, field dynamic balancing instrument, vibrometer
and motor performance testing machine. High revolving speed and
high precision are the key features of our products. We have served
3000+ clients in China and abroad, including many world-famous
companies such as LG, Black&Decker, Nidec, Huawei, Foxconn,
Midea, Ecovas, Daikin, Lexy.
Now (2024) Zero Dynamic has a factory of 10,000sqm and more than
120 staff including a professional R&D team of 30+ engineers
and 20+ debugging and after-sales team.
As an important participant in Chinese dynamic balancing industry,
Zero Dynamic continues to increase the development of new products,
and is actively developing into the new energy industry as well as
aerospace and other high-speed dynamic balancing and intelligent
manufacturing fields, aiming to provide customers with reliable and
diversified product choices.
6. Why choose Zero Dynamic Balancing Machine?
6.1 High-speed and high-precision. Zero Dynamic is good at developing and manufacturing all kinds of
balancing machines, especially high-speed and high-precision soft-bearing balancing machines and
automatic balancing machines. 20+ years of industry experience and 3000+ customer service
experience make Zero Dynamic have the top new product development
ability.
6.2 Low equipment failure rate. Equipment parts adopt famous brands: Mitsubishi, Schneider, SMC,
Keyence, etc. Key parts have patents, high safety protection level,
stable balance performance, service life of more than 10 years.
6.3 Adequate stock. Zero Dynamic has a factory of 10,000 ㎡ and more than 120 staff
including a professional R&D team of 30+ engineers, 20+
debugging and after-sales team. We always keep 100+ balancing
machines in stock, covering most common balancing machine models.
Once order has been confirmed, balancing machines in stock can be
commissioned and shipped out within 1-2 weeks.
6.4 Perfect after-sales service. Zero Dynamic has an after-sales service team of 20+ people which
serve our clients wholeheartedly. For our clients, no matter the
equipment is within or beyond the 12-month warranty period, we can
provide technical consultance service. Within warranty period, our
service team will give a telephone response within 4 hours after
receiving client's fault report and reach the machine site within
24hours (within the city) or 72 hours (other cities or provinces).
If the fault can't be cleared, our service staff could only leave
the site after getting client's approval.
8. Our Exhibitions:
9. Packaging & Shipping:
